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What is plastic injection molding?

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Plastic injection molding is a manufacturing process used to produce high volumes of plastic parts with great precision and repeatability. Here’s how plastic injection molding works in a simple overview

Basic Process

1 Plastic pellets usually thermoplastics are fed into a hopper
2 The pellets are heated in a barrel until they melt
3 A screw or plunger pushes the molten plastic into a metal mold cavity under high pressure
4 The plastic cools and solidifies in the shape of the mold
5 The mold opens and ejector pins push out the finished part

This step-by-step process is the core of plastic injection molding and allows for consistent and repeatable production of parts

Key Components

Mold usually made of steel or aluminum contains the cavity in the shape of the part
Injection unit heats and injects the plastic
Clamping unit holds the mold closed during injection and cooling

In plastic injection moldingprecision tooling and accurate temperature and pressure control are essential for producing high-quality parts

Why Use It?

High production speed
Tight tolerances
Low cost per part at scale
Great for mass production of parts like bottle caps phone cases automotive components and medical devices

Plastic injection molding is widely used in industries that require large-scale production with reliability and consistency

Downsides

High initial tooling cost
Long lead time for mold design and manufacturing
Best suited for high-volume production

Let me know if you want to explore any part of the plastic injection molding process in more detail

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DTG Mould Trade Process

Quote:According to sample, drawing and specific requirement.
DiscussionMold material, cavity number, price, runner, payment, etc.
S/C SignatureApproval for all the items.
AdvancePay 50% by T/T
Product Design CheckingWe check the product design. If some position is not perfect, or can not be done on the mould, we will send customer the report.
Mold ProcessingSend report to customer once each week
Mold TestingSend trial samples and try-out report to customer for confirmation
Mold ModificationAccording to customer’s feedback.
Balance Settlement50% by T/T after the customer approved the trial sample and mould quality.
DeliveryDelivery by sea or air. The forwarder can be designated by your side.
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