Medical Device Injection Molding Services
Customized injection molding medical devices available in 2 days. Request an online quote.
ISO 9001:2015 | ITAR Registered | 5S – Lean Manufacturing
DTG: Professional medical device injection molding solution provider
1. Customized design and development
We work with our customers to understand their needs and product requirements and provide customized design and development solutions. Whether it is a simple part or a complex medical device assembly, we are able to provide professional technical support and innovative design solutions.
2. Material selection and process optimization
We have extensive experience in material selection and process optimization. We work with a variety of material suppliers to ensure that we provide our customers with materials that meet industry standards and regulatory requirements. Through sophisticated process optimization, we are able to achieve high accuracy and stability of medical device injection molded parts.
3. Quality Control and Certification
At DTG, we consider quality as life. We employ strict quality control measures to ensure that every medical device injection molded product meets the highest standards. Our production process complies with ISO 13485 quality management system, as well as relevant standards such as FDA and EU CE certification.
4. Fast delivery and flexible service
We understand the importance of time in the medical device industry. Therefore, we are committed to providing fast delivery and flexible services. Whether it is a small batch or large scale production, we are able to meet the needs of our customers and ensure timely delivery.
Medical Product Classification
1.Class i Medical Products
Class I medical devices are considered low-risk and are subject to the least regulatory controls. Include:Tongue depressors、Bandages and adhesive tapes、Surgical gloves、Non-powered wheelchairs、Examination gloves.
2.Class ii Medical Products
These devices are considered to pose moderate risk to the patient or user, requiring stricter regulatory controls than Class I devices. products include:Infusion pumps、Blood pressure monitors、Powered wheelchairs、X-ray machines.
3.Class iii Medical Products
Commonly used to support or sustain human life and important in preventing impairment of human health. Products include: Implantable pacemakers & defibrillators、Artificial hearts、Intracranial stents、Cochlear implants.
Common medical device injection molding Applications
Common Medical Device Injection Molding Applications include the production of surgical instruments, drug delivery devices, diagnostic equipment components, and disposable medical supplies.
Why Choose DTG for Custom Injection Molding Services?
Combining engineering expertise, advanced manufacturing, and rigorous quality control to support your project from concept to production.
ISO 9001:2015 Certified
Our ISO 9001:2015 quality management system supports consistent processes from material inspection and molding to final inspection and shipment, helping ensure reliable and repeatable quality throughout production.
Advanced Manufacturing Equipment
Our modern injection molding equipment supports a wide range of part sizes, materials, and production volumes. Process control and inspection equipment help us maintain consistent quality from initial samples through full-scale production.
Engineering & DFM Support
Our engineering team provides DFM feedback, material selection support, and mold design recommendations before production, helping identify potential manufacturing issues early and reduce unnecessary tooling changes, delays, and costs.
Fast Lead Times
With coordinated engineering, tooling, and injection molding production, we streamline each stage from DFM review to mold trials and production, helping customers shorten development cycles and keep projects on schedule.
Injection Molding Expertise
Our team supports injection molding projects with complex geometries, tight tolerances, demanding cosmetic requirements, and a wide range of engineering plastics—from prototype development to repeat production.
Responsive Project Support
From quotation and DFM review through tooling, sampling, production, and delivery, our team keeps communication clear and responsive. Engineering questions, design changes, and production updates are handled quickly to keep your project moving.
Our Mold Design Process
From initial DFM review to mold validation, every step is engineered to reduce risk and prepare your tooling for reliable production.
Requirement Review
Understand part geometry, material, tolerance, volume, and project goals.
DFM & Concept Design
Evaluate manufacturability and develop the initial mold concept.
Detailed Mold Design
Complete 3D mold design including parting lines, gating, cooling, and ejection.
Mold Flow & Design Analysis
Review filling, cooling, warpage, and other potential molding risks before tooling.
Design Review & Approval
Review the mold design with the customer and confirm final requirements.
Tool Manufacturing
Manufacture mold components and complete assembly according to the approved design.
Mold Trial & Validation
Perform T0/T1 trials, inspect molded parts, and optimize the mold where necessary.
Production Release
Approve the mold for production and transfer it into stable injection molding.