DTG Overmolding Service
Whether you need prototype development or mass production, our Overmolding service can provide you with the best solution. Welcome to contact us to discuss your project needs!
Overmolding Services We Offer
We provide comprehensive overmolding services tailored to your specific needs, including:
- Plastic Overmolding: Combining different types of plastics to achieve desired properties and aesthetics.
- Rubber Overmolding: Adding rubber layers for improved grip and shock absorption.
- Silicone Overmolding: Utilizing silicone for applications requiring flexibility and durability.
- PCB Overmolding: Protecting printed circuit boards with overmolding to enhance durability and moisture resistance.
Why Choose Our Overmolding Injection Molding Services?
ISO9001
ISO 9001:2015 | ITAR Registered
Expertise
Our team has extensive experience in overmolding, ensuring high-quality production that meets your specifications.
Customized Solutions
We work closely with you to develop tailored overmolding solutions for your unique applications.
Quality Assurance
Our rigorous quality control processes ensure that every product meets the highest industry standards.
Competitive Pricing
Our advanced manufacturing capabilities enable us to offer cost-effective solutions without compromising quality.
DTG Cooperation Process
01
Quote Phase
02
Samples & Tests
03
Production
04
Logistics & Delivery
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Data Privacy and Security:
We use your data files only for the purpose of product inquiry and not for any other purpose. Your data files will never be forwarded, sold or shared with other third parties.
What is Overmolding?
Overmolding is a specialized manufacturing process that involves the application of a second layer of material over an existing substrate. This technique enhances the properties of the underlying component by adding features such as improved grip, cushioning, and resistance to wear. Common materials used in overmolding include plastics, rubber, and silicone, making it a versatile choice for various applications.
The Overmolding Process
The overmolding process typically involves the following steps:
- Preparation of the Base Component: The initial part, which can be made from various materials, is prepared for overmolding.
- Mold Setup: A custom mold is created to accommodate both the base component and the additional material.
- Injection of Overmolding Material: The second material—such as plastic, rubber, or silicone—is injected into the mold, encapsulating the base component.
- Cooling and Ejection: After cooling, the finished product is ejected from the mold, featuring enhanced properties.
Overmolding vs. Insert Molding
While both overmolding and insert molding involve the use of multiple materials, they differ in their processes and applications:
- Overmolding: This process involves layering a second material over an existing part, enhancing its properties and appearance.
- Insert Molding: This method integrates pre-formed inserts into a part during the injection molding process, allowing for complex assemblies without additional assembly steps.
Understanding these differences can help you choose the right technique for your project.
Common Applications
Get Started with Overmolding Today!
If you’re looking for reliable overmolding services, DTG is here to assist you. Contact us today to discuss your project requirements, and let our experts guide you through the overmolding process. Together, we can enhance your products with high-quality, durable overmolded components.
